Section 4 of 10

Production Confirmation and Actual Costs

What a confirmation records, how backflushing works, and how actual cost accumulates on an order.

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Confirmation records what actually happened in production. Entering quantities and times accumulates cost and moves stock.

What is recorded

Confirmation fields
FieldContentEffect
YieldGood quantity producedFinished stock, order progress
ScrapQuantity discardedScrap rate analysis
ReworkQuantity needing reworkAdditional effort
Activity timesActual setup, machine and labour timeCost charged through activity allocation
Work centreWhere the work was actually doneCapacity consumed
Confirmation dateWhen the work was doneThe period cost lands in

Entering time charges cost from the cost centre behind the work centre to the order at the activity rate. That is CO activity allocation, and it is where PP and CO meet.

How finely to confirm

GranularityWhat it meansTrade-off
Operation confirmationConfirm each operationDetailed progress; more data entry
Order confirmationConfirm the whole order at onceLeast effort; no per-operation detail
Milestone confirmationConfirm key operations; earlier ones auto-confirmA workable balance

Milestone confirmation, set through the routing control key, is widely used in practice.

Backflushing

Backflushing issues components automatically at confirmation, working back from the BOM rather than requiring separate goods issues.

The trade-off
AspectDetail
AdvantageNo separate issue transactions; nothing is forgotten
DisadvantageReal consumption differing from the BOM goes unnoticed
Suited toLow-value components with stable usage โ€” fasteners, adhesives
Not suited toExpensive components, or where usage varies

How actual cost accumulates

  1. Material cost, from component issues at inventory value
  2. Conversion cost, from confirmed time at activity rates
  3. Overhead, applied at period end as a rate on direct cost

Receiving finished goods credits the order at standard cost, and the difference between the actual debits and the standard credit is the production variance.

Cancelling a confirmation

CO13 cancels a confirmation, reversing the goods issues and activity allocations it triggered.

Entering confirmations

CodeContent
CO11NSingle operation confirmation
CO15Order (header) confirmation
CO12Collective entry
CO13Cancel a confirmation
CO14Display confirmations

To reduce shop-floor effort, confirmations are commonly entered by barcode or handheld device, or fed automatically from a manufacturing execution system.

๐Ÿ“– Unfamiliar term? Look it up in the SAP glossary.

Check your understanding

Test what you just read.

Quiz 1

Which transaction is used for Production Order Confirmation?

Quiz 2

CO11N is used to report actual work time and production quantities.

Quiz 3

Which transaction is used for Production Order Settlement?

Quiz 4

Finished product stock automatically increases when a production confirmation is entered.

Quiz 5

What status does a production order have after TECO?

Quiz 6

Arrange the steps from manufacturing completion to cost settlement in the correct order.

Click items in the correct order